Archive for the 'Mechanical Shops' Category

‘Modern Marvels’ in Strasburg

Sunday, January 6th, 2008

History Channel chugs into town to film locomotives.
By Jon Rutter
Sunday News
At one minute past 11 in the morning, Andy Sellers opened the throttle and sent the six-car Strasburg Rail Road train steaming into history. Make that The History Channel.

A camera crew visited the railroad Friday to take a special excursion and collect footage for an upcoming installment of the network’s “Modern Marvels” series.

Producer, writer and director Greg DeHart said he expects the Strasburg steam engine to puff across television screens sometime in March.

DeHart said his project will showcase the technology and the human story behind railroad locomotives.

The Los-Angeles-based documentary filmmaker returned from exploring locomotives in Panama two weeks ago.

After Strasburg, he said, he’ll travel to Canada to check out a modern-day locomotive builder and to France to see “the fastest locomotive on earth.”

DeHart will also visit the Brookville Equipment Corp., a steam engine maker in northern Pennsylvania, among other destinations.

Seven more shooting days are planned.

The Strasburg line, with its coal-black engines towing carefully restored coaches past Amish farms, will star in the documentary’s romance chapter.

Even if you don’t like locomotives, DeHart said, you can’t help but admire the massive symmetry of the steam engine.

“They look so complicated but there’s something aesthetically beautiful about them.”

Locomotion
DeHart, whose previous work for the History Channel included a 2002 look “Inside Pol Pot’s Secret Prison,” said he didn’t start out raving over locomotives.

But then he became fascinated.

Friday, he arrived at Strasburg to capture the sights and sounds of the iron horse with cameraman Dan Lantz and soundman Adrian Sam, both out of Philadelphia.

“We’re really here to get the ins and outs from a technical standpoint,” DeHart said.

In fact, said Hope Banner of Scheffey Integrated Marketing, which represents the Strasburg Rail Road, the shop where Strasburg rebuilds locomotives weld by weld was a key factor in wooing the filmmakers.

The shop is rebuilding a Rio Grande Southern narrow-gauge 10-wheeler trucked in from Colorado, among others, said machinist Erich Armpriester.

“Most of the parts are custom-made. Obviously, you can’t just go to Baldwin Locomotive supply and order parts off the shelf anymore.”

But you can still commute 3 1/2 miles by steam on the country’s oldest short-line.

Before setting out, Sellers, whose friends call him “Doc,” swooped his hands through the air, explaining the geometry of Engine 90.

The cylinder bone is connected to the piston bone, said Sellers, standing before steel drive wheels nearly as tall as a man.

Up in the cab with the filmmakers, he stomped on a pedal. Angled doors parted, exposing a firebox stoked to a volcanic red glare by fireman Richie Maggs.

A feather of steam hissed from the boiler-top safety valve outside, letting off pressure.

The engine was made in Philadelphia and hauled freight for the Great Western Railroad in Colorado before Strasburg got it in the late 1960s.

Each locomotive has quirks that make you love — and sometimes hate — them, said Strasburg Rail Road President Linn Moedinger.

So does the terrain, added Moedinger, who once piloted an engine up a slippery hill by getting a run for it, just as a car driver would.

Number 90 waited in the freezing morning air, panting softly.
That characteristic sound means the locomotive is pressurizing the air brake system, explained conductor Mark Andrews.

“If you don’t hear panting we don’t have brakes.”

Andrews called “All aboard!” and climbed into the turn-of-the-20th-century Boston & Maine Railroad coach he had helped restore.

Number 90 jingled its bell and chugged out of the station on its special journey (the line is normally closed to tourists in midwinter).

“It’s pretty exciting,” said Moedinger before stepping into the coal stove-warmed coach. “We’re thrilled” to be featured on The History Channel show, he added.

Driving in reverse for the first half of the trip as usual, the train ambled northeast up the track, introducing the filmmakers to classic “Road to Paradise” sights.

Seven bundled-up Amish kids stood at a crossing and waved as the coaches trundled by.

The train paused once and blasted its whistle across the bare fields until an answer echoed back.

The “ghost whistle” is supposed to be from an engine on the long-defunct Lancaster, Oxford and Southern Railroad, Andrews explained with a twinkle in his eye.

Coal smoke perfumed the air. Puffs of backlit steam whiffed past the coach windows, as if the train were flying in and out of the clouds.

In Paradise, where the Strasburg corridor parallels the trunk line between Philadelphia and Lancaster, Sellers shuttled Number 90 to the other end of the cars before heading back.

Suddenly, an Amtrak express shot past at more than 90 mph, dragging the falling-note blat of its horn behind it.

The scene made a perfect picture of locomotives then and now.

“If they would let us back on the main line,” Andrews joked, “we would’ve caught ‘em.”

History Channel Films at Strasburg Rail Road

Saturday, January 5th, 2008

Strasburg Rail Road, America’s oldest short-line railroad, will be featured on the History Channel’s Modern Marvels series. Modern Marvels is a series that tells the stories of everyday items, technological breakthroughs and man-made wonders.

The episode featuring Strasburg Rail Road will focus on locomotives and steam engines. The Modern Marvels crew filmed at the railroad all day on Friday, January 4th. The show is expected to air in March of 2008.

Watch WGAL news coverage.

President’s Car Back On Track

Monday, July 16th, 2007

Strasburg’s No. 10 a perfect ten to rail buffs
By James Buescher
Lancaster Intelligencer Journal
July 16, 2007

STRASBURG, Pa. — While the rest of Lancaster County celebrated the Fourth of July with fireworks and picnics, Strasburg Railroad engineer Steve Weaver was getting ready for a moment he had been anticipating for nearly a year: flipping the main electrical switch in the newly refurbished Reading Car No. 10.

“You’re always a little concerned, because you don’t always know what’s going to happen,” Weaver said. “But when we flipped that switch, the whole inside of the car lit up like Wanamakers on Christmas.

“It was such a beautiful moment for us here at the railroad,” he said. “We helped make the car come alive again.”

As part of the celebration for the 175th anniversary of its charter, Strasburg Railroad will unveil the refurbished Reading No. 10 President’s Car today. It was built before World War I for George F. Baer, then president of Philadelphia & Reading Railroad, and reportedly used on Harry Truman’s famous 1948 “whistle stop” presidential campaign.

The car will be hooked onto trains departing at 11:30 a.m. and 12:30 and 1:30 p.m. starting today and running through Labor Day. Because wine will be served on the car along with hors d’oeuvres, patrons must be age 21 and over to ride.

“We’re a great destination for families, of course, but we’re also always on the lookout for new ways to reach people traveling without children or couples who are looking for a fun experience,” Strasburg Railroad spokeswoman Hope Banner said.

“Having this car … allows folks to have a more intimate experience on the rails, to mix and mingle in a train car that, in the early part of the 20th Century, was the last word in prewar luxury,” Banner said.

Featuring settees with Victorian brocades, vermilion mahogany walls with rosewood inlay, Edwardian staterooms and even a crew and service area with an original nickel-plated anthracite range, efforts to refurbish the car took more than five months and $150,000 to complete.

“We wanted to make the car operable, but we did not want to disturb its historic fabric. The plumbing still worked, and we kept the original 32-volt Victorian light fixtures, for example. But we also outfitted the car with a state-of-the-art air conditioning system plus redid the brakes,” Weaver said.

As railroads in the United States began to decline in the early 1960s, Weaver said, the Reading Co. decided to mothball the luxurious railcar because of the costs involved with its operation. Eventually, though, the company put the car on the auction block, where Strasburg Railroad purchased it in May 1964.

“Our thinking here at the Railroad is that it’s important to bring visitors in, but it’s even more important to give people the kind of experience that will make them want to come back,” Banner said. “And a trip in an authentic refurbished antique railroading car is just the kind of experience that will help do that.

“This car was the Leer jet of its time,” Banner said. “And now, almost 50 years after its retirement, it’s going to be back riding the rails.”

Tickets to ride the car cost $45. For more information, call 687-7522 or visit www.strasburgrailroad.com.

To read the entire article, please visit Lancaster Online.

All Steamed Up!

Friday, May 11th, 2007

Shop keeps railroad’s equipment moving, generates income
By Bill Simpson
Central Penn Business Journal
May 11, 2007

“Come on guys. I hear the train.”

A young boy shrieks with delight as he hears the distinctive whistle of a train in eastern Lancaster County. Kids of all ages move closer to the tracks. A hulking steam locomotive pulls half a dozen passenger cars into the station in Strasburg. Cameras click. Excitement builds. The train pulls to a stop, and new passengers wait impatiently for riders who have just completed their journey to Paradise to disembark.

This scene is the visible face of the Strasburg Railroad. It plays out many times a day throughout most months of the year, but it could never happen without the efforts of the men and women who work behind the scenes to keep the trains running.

Steam locomotives are remnants of an earlier railroading era, and for modern freight and passenger operations, they’re obsolete. Compared with diesel engines, steam locomotives are highly inefficient. They use large quantities of water and fuel and need significant maintenance.

Despite those drawbacks, steam locomotives have a nostalgic appeal that diesels can’t match, and the appeal of steam is a vital part of the experience at Strasburg.

So, to keep the locomotives belching steam and to keep the passenger cars moving smoothly, mechanics, carpenters, machinists and electricians work diligently to keep the railroad’s rolling stock in top operating condition. Many of the engines and passenger cars are 100 years old or more, so they require regular maintenance.

Keeping the railroad’s equipment in working order is the primary responsibility of the railroad’s mechanical department, but that department is also a source of income. Other railroads send their equipment to Strasburg for maintenance and repair, and the shops at Strasburg have a reputation for excellent work.

Robert Yuill, owner of Historic Machinery Services in Springville, Ala., often uses the railroad’s services to complement his own capabilities. “I think they’re the best,” he said “They do some spectacular things.”

In his work, Yuill repairs many types of old machinery, ranging from steam locomotives to boilers to factory equipment. He calls on Strasburg to fabricate machine parts. “I’ve been using them for 20 years. I know they’ll do it right,” he said.

Steve Lee manages operating practices and is a locomotive engineer with Union Pacific Railroad.

Union Pacific is the nation’s largest railroad, with 8,400 locomotives, 106,000 freight cars and 32,000 miles of track in 23 states from Illinois to California. The rail line operates two steam locomotives as part of its heritage program, and the wheels of both recently visited Strasburg for maintenance and new parts. Strasburg can do work that Union Pacific can’t handle.

“The Strasburg has machine shop capabilities that UP no longer has, and has not had for many years,” Lee said. “We could probably obtain the capability, but we can’t justify an investment in machinery that will be utilized only once every 10 or 12 years. While the Strasburg might be a small railroad, it has capabilities far beyond most existing shops. … The quality of Strasburg’s work is beyond reproach.”

For Linn Moedinger, president of Strasburg Railroad, work done for Union Pacific and other railroads represents a nice source of business, which he placed at 5 percent of the railroad’s total revenues. He stressed that generating income from outside sources is not the primary purpose of Strasburg’s mechanical shops.

“Our mission is the train ride,” he said. “Our own equipment is our No. 1 priority. We have 100-year-old cars in regular service, so we have to be realistic. We can’t market our services too aggressively. Our own equipment may need special attention at any time.”

Safety is a major concern for every steam locomotive, and Strasburg Railroad operates on a strict maintenance schedule for all its locomotives.

The railroad is the busiest tourist line in the continental U.S. It carried 428,000 passengers last year. Many of them were parents and their children who came to enjoy rides behind Thomas The Tank Engine.

Strasburg bought rights to Thomas in 1998. “He” will make three appearances in Strasburg this year. Strasburg Railroad also does maintenance work on the Thomas engines and builds new ones as demand for his appearances increases.

A visitor to Strasburg Railroad’s shops can see equipment that’s a mix of the old and the modern. Some pieces are almost a century old. One piece of equipment that tests air brakes dates back to the 1920s.

Other equipment is new. Doing work for other railroads allows Strasburg Railroad to purchase equipment that it might not be able to afford otherwise, Moedinger said.

Scott Lefever, Thomas events coordinator for the railroad, said one challenge for the shops is to find qualified workers. Vo-tech schools don’t teach steam-locomotive maintenance, so most training takes place on the job. “We look for mechanical aptitude,” Lefever said.

The work is challenging and rewarding, but it doesn’t provide instant gratification. The complete restoration of a passenger car can take as many as 13,000 man hours, and the work can be expensive. The recent restoration of a passenger car called The Warren Benner, for example, cost $635,000. The intent was to bring the car back to its original condition — an expensive proposition. Hardwood mahogany, for example, cost $1,600 per piece.

The work can be expensive, but it seems to create a respect for the equipment among riders. “I’ve never seen anyone carve a name on one of our trains,” Lefever said.

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IF YOU GO

Shop tours are available to the public every day at noon. The tours take place over employees’ lunch hour and last 45 minutes.

To read the entire article, please visit Central Penn Business Journal.

The ‘Little, Old and Slow’ is back in town

Saturday, April 28th, 2007

Railroad’s History Out of Print for 22 Years
By Larry Alexander
Lancaster Intelligencer Journal
Apr 28, 2007

LANCASTER COUNTY, Pa. - To the farmers of southern Lancaster County who depended on it, the Peach Bottom and Lancaster, Oxford and Southern Railroad was lovingly dubbed the “Little, Old and Slow.”

But during the 50-plus years it chugged between Peach Bottom, Quarryville and Oxford in Chester County, it was a vital link in getting farm produce from the local fields to the markets in Philadelphia and Baltimore.

The history of this railway, the first narrow-gauge line in Pennsylvania, is recounted in “Little, Old and Slow” by the late Benjamin F. G. Kline Jr., now back in print after 22 years.

The book, reprinted by the Friends of the Railroad Museum of Pennsylvania, includes an eight-page addendum of new material and photos uncovered by historians William Cole, Joseph Hueber and Stanley White.

The addendum includes original drawings by White of Dorsey Station at Peach Bottom, which still exists.

Deb Reddig, marketing director for the Railroad Museum, said Kline, who died in 1987, had been the acting curator at the museum and had written a number of books. Few, though, sold more than “Little, Old and Slow.”

“This one was hugely popular at the time,” Reddig said. “The Friends of the Railroad Museum have gotten a lot of requests over the years to bring it back. We were very fortunate to have Mr. White, Mr. Cole and Mr. Hueber add to this volume.”

Reddig said the book, which costs $15, is available in the museum’s store and that “we are trying to get it in at other historical societies and museum stores.”

The Little, Old and Slow, or “Peachy” as it also was known, was originally formed as the Peach Bottom Railway in 1868 by a group of investors. It went into operation in 1873 and ran between Peach Bottom and Oxford — a distance of about 20 miles. A connection to Quarryville was added around 1915.

White, an author and historian who lives in Drumore, said the investors had envisioned a standard-sized railroad, but a shortfall in funding forced them to build a narrow gauge line.

With the rails just 3 feet apart instead of the standard 4 feet, 8½ inches, everything was miniaturized. Locomotives, cars and even bridges were smaller and, subsequently, more affordable.

The petite size of the rolling stock was both a blessing and a curse.

“It was small enough that if it jumped the track, you could literally get a group of guys together and lift it back on the rails,” White said. “But if a big gust of wind came along, there was a serious danger that the car you were in might get blown over.”

He related a tale by one man who spoke of a car he was in being blown off the track six times.

“I imagine that got a little tiresome after a while,” White said.

Originally, the rail line was seen as a connection between Philadelphia and the coal fields at East Broadtop near Orbisonia in Huntingdon County.

In the end, money talked, and the line, which connected with the Pennsylvania Railroad at both Oxford and Peach Bottom, was strictly a means for local farmers to ship their goods.

“It was intended to be one of the big players one day, but all those plans fell apart, so they ended up building a railroad that was never connected across the river by anything other than a little steam ferry,” White said.

The Little, Old and Slow also carried passengers, some of whom actually flagged it down between stations.

“In its heyday, it probably made six trips a day between the three stops,” White said. “But for most of its life, it did about half that.”

White said the Little, Old and Slow was “was very much a peoples’ railroad,” and was so well-loved that, after the last of its several bankruptcies, the locals bought it back.

The rail line operated until 1919, put out of business by the advent of trucks. The line was dismantled and its equipment sold for scrap.

Today, only one car — a gasoline-powered passenger car that can be driven from either end — exists. It is in possession of the Strasburg Railroad.

To view the entire article, please visit LancasterOnline.

Ride In History at Strasburg Rail Road

Monday, April 23rd, 2007

A Ride Into History: The Strasburg Rail Road
By Thomas James Stefanchik
American Society of Mechanical Engineers
April 2007

What comes to mind when you think of Pennsylvania Dutch Country? Serene images of a bucolic countryside, Amish folk tending their fields, horses and buggies?

How about steam trains and pressure vessels? The town of Strasburg, located just outside of Lancaster, PA, is a hub of activity for the railroading industry and its enthusiasts. Chief among the area’s train-related museums, stores and other sites is the Strasburg Rail Road. This facility should be of special interest to ASME Members, as it is one of the only tourist railroad shops in the country to hold what is known in the industry as an “S” stamp. This highly specialized designation, administered by ASME, indicates that the Strasburg Rail Road can build a pressure vessel from the ground up. All other similar shops have an “R” stamp, qualifying them only to do repairs.

While most people visit Strasburg to ride the rails, those interested in a more technical perspective can take the little-known behind-the-scenes tour of the Mechanical Shop. With more than 250 years of combined experience in design, repair and construction of heritage and historical railroad equipment, Strasburg has been producing first-class work in the steam railroading industry since the 1960s. Interestingly, most of the work performed there is still done by hand.

In the mechanical shop, you will see both vintage and modern-day equipment, all of which was acquired with one thing in mind: to keep the history of steam railroading alive. Each day that the Rail Road is open, the Mechanical Shop closes down from noon to 1:00 p.m. for lunch. During this time, the workers take turns leading the daily tour of the shops, making each visit a unique experience for the guests.

Starting in the Engine House, guests can see where water is tested and locomotives are hostled and stored. From the Engine House you can step outside to see a fireman shoveling half a ton of coal into an engine’s firebox. The heat climbs to an astounding 2,500 degrees to transform the water into steam.

The next stop on the tour is the passenger car restoration shop, where visitors are treated to smell the fresh scent of paint and stained wood. Here, passenger cars are restored to their natural splendor. In fact, due to its unique standing and reputation in the industry, Strasburg is contracted by railroads nationwide for use of its facilities. Says President and Chief Mechanical Officer Lyn Moedinger, “We do not just build to industry standards, we build more for longevity. These trains are meant to last and be enjoyed for generations to come.”

One facility, which has utilized Moedinger’s shop, is the B&O Railroad Museum in Baltimore, whose engine the William Mason was restored by Strasburg for the film “Wild, Wild West” (as it turns out, that engine was the best thing about the movie). And when the Museum’s roof collapsed from heavy snow in 2004, it was helped back on track by Strasburg, who assisted in repairing their turntable and rebuilt one of its coaches for display.

While touring the Mechanical Shop may be a “must see” for any engineer, a visit to the Strasburg Rail Road is not just nuts and bolts. The highlight, for many, is a ride on one of the railroad’s beautifully restored and fully operational steam trains, two of which, engines #475 and #31, recently celebrated their centennial birthdays. These 45-minute excursions take you through scenic Pennsylvania Dutch countryside, with narration provided by courteous and knowledgeable conductors.

As for the survival of a quaint industry like steam railroading in an increasingly complex and technically oriented society, Moedinger remains optimistic. “The rarity of what we have to offer causes great demand and ensures our continued popularity.” Looking to the future, he says, “Our long-range plan is to build a roundhouse and reconfigure the property so that it has that turn-of-the-century look and feel. One of our greatest challenges, however, is finding qualified young people to hire.” If you’ve always dreamed of working on the rails, or if you simply want more information about the railroad, visit www.strasburgrailroad.com.

To read the entire article, please visit ASME Online.

Behind-The-Scenes At Strasburg Rail Road

Thursday, March 29th, 2007

The Noon Shop Tour
Media Release
Strasburg Rail Road

Lancaster County, Pa. - (February 2007) - A little known attraction in Pennsylvania Dutch Country is the behind-the-scenes tour of Strasburg Rail Road’s Mechanical Shop. Few people realize Strasburg Rail Road is an actual real, working railroad that still hauls freight today. Not only does Strasburg Rail Road build and repair the passenger cars and engines used at the railroad, but the mechanical department also has been producing world-class work in the steam railroading industry for more than 40 years.

In fact, the Strasburg Rail Road is one of only three shops in the country to hold what is known in the industry as an “S” stamp. That means the Strasburg Rail Road can build a pressure vessel from the ground up. All other shops have an “R” stamp, qualifying them only to do repairs. Most of the work done inside the Mechanical Shop is still done by hand – a skill dating back to the 1960s.

This year marks the fifth year the mechanical shop tour has been offered to the public. Each day the railroad is open, the Mechanical Shop closes down from noon to 1:00 p.m. while the workers take a break for lunch. During this time, the shop workers at Strasburg Rail Road take turns leading the daily tour of the mechanical shops, making each tour a unique experience for guests.

During a visit to Strasburg Rail Road, guests can view and ride aboard a rolling stock of six vintage steam locomotives and more than 15 passenger cars from the 1915 era of railroading. Engine #31 celebrates her 100th birthday next year; and last year, engine #475 celebrated her 100th birthday. Both engines are still going strong.

Starting in the Engine House, guests can see where water is tested and locomotives are hostled and stored. Guests learn about the various locomotives that pull the passenger cars and how they are cared for to ensure safety. From the 100-year old #475 with a 4-8-0 wheel formation, to a replica of the storybook character, Thomas the Tank Engine™, guests can always expect to see some steam in the Engine House.

From the Engine House, step outside to see the fireman shoveling a half-a-ton of coal into the engine’s firebox. The heat climbs to an astounding 2,500 degrees to transform the water into steam. The resulting energy, along with the engineer’s coaxing of the locomotive’s controls, turns the engines wheels to charge the 185-ton iron horse down the steel rails.

The next stop on the tour is the passenger car restoration shop. Guests can expect to smell the fresh scent of paint and stained wood. Here, passenger cars are restored to their natural splendor. The process of restoring passenger cars includes extensive research to learn exactly how the car would have looked in its original state. Workers try to restore and use as much of the original car as possible, but there are times when replications must be made. Wooden chairs are even whittled, by hand, to recreate the look of circa 1915. Passenger cars can take up to 13,000 man-hours to restore.

Just through the swinging doors, guests can see where locomotives are built and restored. For more than 40 years, the mechanical department has been producing world-class work in the steam railroading industry, with more than 250 years of combined experience in design, repair and construction of heritage and historical railroad equipment. Strasburg Rail Road repairs, reproduces and restores equipment to a museum-quality original state. In the mechanical shop, you will see both vintage and modern-day equipment, which was all acquired with one thing in mind: to keep the history of steam railroading alive.

To learn more about the Mechanical Shops Tour, please visit StrasburgRailRoad.